Industrial Vacuum Cleaners Sibilia South Africa

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Series S Big vacuums

These units are the result of Siblia's considerable experience in the field of industrial suction systems and the construction of vacuum pumps. They can be used in any environment where cleaning or the transport of considerable quantities of dusty, granular, liquid or muddy material in incorporated containers, silos or forkable pre-separators of one or more m³ is required.

	s5	s8	s8-40	s10	s10-45	s20	s30
Electrical power kW	15	22	30	37	45	55	90
Diesel power kW	-	32.5	44	66	-	97	135
Air flow m³/h	800	1300	1300	2000	2200	3200	4000
Vacuum max DaPa	7000	7000	8200	7000	7000	7000	7000
Main filter cm²	27000	120000	120000	160000	160000	260000	26000
Safety filter cm²	17400	18000	18000	95000	95000	130000	130000

Preseparators

Containers of various shapes and sizes, practical and efficient, all fitted with extremely high performance cyclones. Used with Sibilia's large-scale suction systems they permit the collection of various materials with relative handling and emptying through the opening on the bottom or the lateral chute. Available in sizes from 0.5m³ to 2m³.

Fixed Vacuum Systems

Powerful, compact suction systems which, used with our filter hoppers, create high performance centralised systems, even with extensive piping. They can be used in all industrial fields.

The creation of a centralised suction system certainly has many advantages:

• Recovering materials within the production cycle.
• Transferring the materials to a predefined collection point to then dispose of them in Big Bags or put them back into the production cycle.
• Keeping the production lines clean and efficient, thereby reducing maintenance costs.
• Improving the quality of the environment in your company.
• Improving the safety of the work environment, reducing the risk of accidents.

Central Vacuum Units

	Side Channel				Roots Pump
Electrical power kW	7.5	11	15	22	15	22	30	37	55
Air flow m³/h	850	1100	1300	2200	800	1300	1300	2000	3200
Vacuum max DaPa	3000	3500	3500	3500	7000	7000	8200	7000	7000
Safety filter cm²	95000	95000	95000	95000	17400	18000	18000	95000	130000

Filter Hoppers

	With cyclone and pocket filter				Cartridge filter
Filter surface cm²	25000	80000	160000	270000	252000
Container lt	160	500/1000	1000	1000	100
Vacuum max DaPa	8000	8000	8000	8000	3500

Customised Projects

We can develop projects tailored to clients' specific needs using CAD 2D and 3D.

Truck Mounted Units

Powerful and versatile, this range permits suction of all types of material: gravel and rubble up to 60 mm in diameter or the finest of dusts inclined to clog, sludges and liquids. All the diesel versions have independent auxiliary engines permitting a considerable reduction of fuel consumption while functioning, and use of lorries already in the clients' possession. All our units are independent in that they have their own independent auxiliary engines. All units available with electric engines.

Tanks

We offer containers of various types holding from 3 to 12m³ fitted with a highly efficient cyclone or filter positioned internally. In special cases both these solutions can be adopted at the same time.

If you need any more information on Sibilia tanks or any other information on this page, please dont hesitate to get in touch with us.

Platforms

Installation may be made on lorries or trailers with fixed truck bed or swap systems such as mobile bodies or hy- draulic arms. This way the same vehicle can be used for different purposes.

Here are some videos of the Sibilia Industrial Vacuums, showing what they are capable of. Please get in touch for more information:

The Importance of a Clean Plant

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The cement manufacturing process frequently causes spillages of dust and other materials along the transport, transformation and storage lines. Sibilia explains why it is important to keep a cement plant clean and offers its advice on the most efficient ways to do so.

pillages occur in a cement plant spite of the new adopted technologies and the efforts to maintain and renovate plant machinery. The spilt materials consist of raw materials, additives, fossil fuels, ash and cement itself. In a medium-sized cement plant the estimated average spillage is approximately 15tpd, representing considerable expense for companies in terms of:

• reduced production
• inefficient and non-continuous machinery service
• increased risks of accidents and diseases.

These problems are mainly due to the complexity of the cement manufacturing process, to the wide variety of materials used and last but not least to the dimensions of the plant.

The legal aspect concerning the industrial emissions into the atmosphere must also be taken into account. In this respect the Directive 2008/1/EC states that all manufacturing sites - both new and already existing - must comply with the following:

1. use all appropriate pollution-prevention measures, namely the best available techniques (which produce the least waste, use less hazardous substances, enable the substances generated to be recovered and recycled, etc)
2. prevent all large-scale pollution
3. prevent, recycle or dispose of waste in the least polluting way possible
4. use energy efficiently
5. ensure accident prevention and damage limitation
6. return sites to their original state when the activity is completed.

In addition to the above, the main cement manufacturers also adopt the ISO 14000 certification that manages the control process and the environmental impact. It provides a framework for the development of an environmental management system and the supporting audit programme.

Nowadays keeping the work environment dust-free and clean is an indispensable reality in every step of the manufacturing and distribution process.

The main reasons to clean a cement plant are:

• recovery of the spread product
• keeping the production line clean and efficient, greatly reducing maintenance costs and extending life of machinery
• reducing risks of breakdowns
• higher safety of the operators by reducing the ratio of accidents and lowering the risk of dust-related diseases
• better environment quality and health
• higher quality of the final product without contamination

The best way to keep any plant clean is certainly having sealed conveyor lines, a good de-dusting system and of course an efficient industrial vacuum cleaning system.

Industrial vacuum cleaners are being used in nearly every step of the production process.

Benefits of vacuum cleaners

• Reduction of the cleaning time. In comparison with the manual cleaning time, the time is reduced by more than four times.
• Reduction of the number of operators used for cleaning.
• Dust free air. When cleaned manually, a lot of dust is dispersed into the air. Vacuum cleaners remove the product and the dispersed dust efficiently at the same time
• All the vacuumed product is transferred into a container that can be easily transported and emptied into the appointed discharge point.
• With the help of specific nozzles the time of the collection and transfer of huge quantities of material is very short. As an example, by using a 90kW vacuum unit and tools DN 100 it is possible to recover approximately 25t of cement in one hour.

Fixed installations

In a multiple floor environment and large plants it is generally recommended to use fixed cleaning systems equipped with inlets connected near the collection points of the material.

There are several advantages highlighting easy access, practical operation and considerable savings.

• The vacuum inlets are located near the areas to be cleaned.
• Easy to clean even areas that are usually difficult to reach (ie multiple levels with very little space available, tunnels under conveyor belts, bucket elevators, etc).
• All the collected material is transported by the system: little effort of operators required.
• All the vacuumed material is collected in one container with large capacity with easy transport.

For packing operations where it is difficult to avoid dust spillage, a fixed vacuum installation with continuous discharge is usually necessary. The dust is collected and inserted back into the packaging process with a considerable economic advantage.

To complete the vacuum systems in a cement plant for safety reasons it is advisable to install ATEX vacuum units in those areas where explosive atmosphere conditions are frequently present such as in the coal area.

The ATEX Directive 94/9/EU was adopted by the European Union in order to align the technical and legal requirements in the member countries for products intended for use in potentially explosive atmospheres.

Truck & trailer-mounted units

Powerful and versatile, this range permits suction of all types of material: gravel and debris up to 60mm in diameter or the finest of dusts inclined to clog, sludge and liquids.

Their large collection tanks can be emptied by gravity (hydraulic pistons open the back door and lift the tank) or by an integrated blowing system blows back the vacuumed material into the appointed storage silos.

Installation may be done with fixed truck bed or swap systems such as mobile bodies or hydraulic arms and at times using lorries already in the clients' possession. The same vehicle can be used for different purposes.

All the diesel versions have independent auxiliary engines permitting a considerable reduction of fuel consumption while functioning. All versions are available also with an electric engine.

Sibilia is specialised in the production and design of industrial vacuum cleaning machinery. The company have been trading in heavy-duty industrial cleaning machinery and undertaking tailor-made projects and installation services for more than 60 years.

The company works closely with its customers to ensure that its products meet their needs. Furthermore, new products are consistently being developed and improved upon, addressing specific clients requirements.

With one heavy-duty industrial vacuum cleaning system on-site, both capital equipment and employees are safer and cleaner.

In the table below, you can click on an image of the industrial vacuum cleaner that looks like what you may be looking for to see a larger version.

Industrial Vacuum Cleaners

Picture	Model	Weight (kgs)	Motor (w)	Vacuum (dapa)	Airflow (m³/hour)	Capacity (L)	noise (db)	Size (mm)
	Sibilia S500 1.1	40	1100	1500	150	15	75	450 x 350 x 900
	Sibilia S500 2.2	50	2200	2800	300	15	75	460 x 350 x 1000
	Sibilia S1000	42	2200	2300	300	30	75	770 x 400 x 940
	Sibilia DS1505	95	2200	3000	300	60	75	715 x 755 x 1677
	Sibilia DS1505 AIR	95	(6 - 8 Bar)	4500	400	60	75	740 x 775 x 1480
	Sibilia DS3000N	200	4000	3000	600	100	77	1200 x 820 x 1800
	Sibilia DS3000N 5.5	200	5500	3400	700	100	77	1200 x 820 x 1800
	Sibilia DS3002N	200	4000	5000	300	100	77	1200 x 820 x 1800
	Sibilia DSB2A	310	5500	8000	340	100	75	1480 x 600 x 1650
	Sibilia DS5000N	260	7500	3000	850	100	77	1200 x 820 x 1760
	Sibilia DS5002N	260	7500	5000	400	100	77	1200 x 820 x 1760
	Sibilia DS8000	280	11000	3400	1000	100	75	1335 x 765 x 1900
	Sibilia DS8/B3	570	9000	8000	420	160	78	1570 x 830 x 1850
	Sibilia DS8/15	570	11000	4500	900	160	80	1570 x 830 x 1850
	Sibilia AL202	140	3000	3000	300	180	75	1150 x 820 x 1100
	Sibilia AL602	550	11000	6200	400	600	77	2050 x 970 x 1600
	Sibilia AL1002	750	11000	6200	400	1000	77	2050 x 110 x 1800
	Sibilia B2A	210	5500	8000	340	80	-	1250 x 460 x 940
	Sibilia B3	400	9300	8000	450	125	-	1400 x 600 x 1320
	Sibilia B5	605	15000	7000	760	400	78	1500 x 870 x 1590
	Sibilia F100 C/11	535	11000	3500	1100	200	73	2000 x 950 x 1700
	Sibilia F100 C/15	560	15000	4000	1300	200	75	2000 x 950 x 1700
	Sibilia F100 C/22	680	22000	3500	1920	200	75	2260 x 1100 x 1960
	Sibilia F100 T/11	650	11000	3500	1100	500	73	2150 x 1400 x 2820
	Sibilia F100 T/15	660	15000	4000	1300	500	75	2150 x 1400 x 2820
	Sibilia F100 T/22	690	22000	3500	1920	500	75	2390 x 1500 x 2820
	Sibilia F1	100	750	200	800	-	-	500 x 500 x 1520
	Sibilia F2	300	1500	200	1500	50	-	850 x 650 x 2400
	Sibilia F4	350	3000	230	2500	50	-	850 x 900 x 2400
	Sibilia F100	535	11000	3500	1140	200	73	2000 x 950 x 1700
	Sibilia S5/20	800	15000	7000	800	160	-	2040 x 870 x 1500
	Sibilia S5/20 Short	650	15000	7000	800	-	-	1350 x 750 x 1450
	Sibilia S8E Top	1540	22000	7000	1300	500	-	2550 x 1050 x 1840
	Sibilia S8D Top	1650	22000	7000	1300	500	-	2580 x 1200 x 2000
	Sibilia S8E Short	1120	22000	7000	1300	-	-	1650 x 1050 x 1840
	Sibilia S8D Short	1230	22000	7000	1300	-	-	1680 x 1200 x 2000
	Sibilia S8E 40 Short	1100	30000	8200	1300	-	-	1650 x 1180 x 2010
	Sibilia S10E	2100	37000	7000	2000	-	-	2600 x 1350 x 2100
	Sibilia S10D	2200	37000	7000	2000	-	-	2540 x 1550 x 2200
	Sibilia S10E 45	2300	45000	7000	2200	-	-	2600 x 1350 x 2100
	Sibilia S20E	2550	55000	7000	3200	-	-	2750 x 1750 x 2300
	Sibilia S20D	2950	55000	7000	3200	-	-	2500 x 1850 x 2460

Place your order today by contacting us @ ITS in South Africa about our robust yet affordable industrial vacuum cleaners. We will also gladly help you with any queries you may have about these or any of our other cleaning equipment.

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